Recent developments in blade technology

Recent developments in blade technology

The turbine blades in a turbofan engine are subject to high heat and stress, and require special fabrication. New material construction methods and material science have allowed blades, which were originally polycrystalline (regular metal), to be made from lined up metallic crystals and more recently mono-crystalline (i.e. single crystal) blades, which can operate at higher temperatures with less distortion.

Nickel-based superalloys are used for HP turbine blades in almost all of the modern jet engines. The temperature capabilities of turbine blades have increased mainly through four approaches: the manufacturing (casting) process, cooling path design, thermal barrier coating (TBC), and alloy development.

Although turbine blade (and vane) materials have improved over the years, much of the increase in (HP) turbine inlet temperatures is due to improvements in blade/vane cooling technology. Relatively cool air is bled from the compression system, bypassing the combustion process, and enters the hollow blade or vane. After picking up heat from the blade/vane, the cooling air is dumped into the main gas stream. If the local gas temperatures are low enough, downstream blades/vanes are uncooled and solid.

Strictly speaking, cycle-wise the HP Turbine Rotor Inlet Temperature (after the temperature drop across the HPT stator) is more important than the (HP) turbine inlet temperature. Although some modern military and civil engines have peak RITs of the order of 3300 °R (2840 °F) or 1833 K (1560 °C), such temperatures are only experienced for a short time (during take-off) on civil engines.